Boss 107 O&M rev 17

Boss 107 O&M rev 17
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OPERATIONS AND MAINTENANCE MANUAL

TABLE OF CONTENTS

1. SYSTEM DESCRIPTION ...............................................................................................3

1.1. Components by System .................................................................................................3

1.1.1. BOSS Oil Water Separation System ......................................................................3

1.1.2. Separator BOSS 107 polisher system ....................................................................3

1.1.3. Oil Content (TPH) Monitoring ..............................................................................3

1.1.4. Electrical/Controls ..................................................................................................3

1.2. Process Description........................................................................................................4

1.2.1. Process pump: .........................................................................................................4

1.2.2. Pre-filtration:...........................................................................................................4

1.2.3. Oil-water separation: ..............................................................................................5

1.2.4. TPH or oil content monitor ....................................................................................5

1.2.5. Polisher.....................................................................................................................6

1.2.6. Positive Inlet Pressure ............................................................................................6

1.3. System Specifications.....................................................................................................7 2. OPERATION ....................................................................................................................9

2.1. Initial procedure ............................................................................................................9

2.2. Normal Operation..........................................................................................................9

2.3. Pump Design...................................................................................................................9

2.4. Turbidity or Silt Issues ................................................................................................10

2.5. Alarm and Action Conditions .....................................................................................11

2.6. Expected Results ..........................................................................................................12

2.7. Maintaining and Servicing the OCM.........................................................................12

2.8. Calibration of the OCM ..............................................................................................13

2.9. Special tools ..................................................................................................................13

2.10. Shutdown procedures ..............................................................................................13

2.11. Reprogramming .......................................................................................................14 3. MAINTENANCE ............................................................................................................15

3.1. Maintenance Philosophy .............................................................................................15

3.2. Component Maintenance ............................................................................................15

3.3. Draining the Separator................................................................................................19

3.4. Replacing the Coalescing Media.................................................................................19 4. TROUBLE SHOOTING ................................................................................................22

4.1. System recycles into fill mode frequently ..................................................................22

4.2. System is not getting enough lift .................................................................................22

4.3. Reduced flow through the system ..............................................................................22

4.4. Fault Alarms and Remote Monitoring Capabilities .................................................23

4.5. Solenoid Valve not working ........................................................................................23

4.6. System goes into fill mode but the fill valve does not open ......................................24

4.7. High oil content reading causing water to recycle and not discharge overboard..24

4.8. Pulling vacuum on the filter........................................................................................25 5. SAFETY ...........................................................................................................................26 6. AVAILABLE OPTIONS ................................................................................................26

ATTACHMENT 1 – PARTS IDENTIFICATION .............................................................31

ATTACHMENT 2 - P&ID DRAWING ..............................................................................32

ATTACHMENT 3 – ELECTRICAL SCHEMATICS .......................................................33 O&M Manual Rev 17

Page 2 04/29/13

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