Boss 107 O&M rev 17

Boss 107 O&M rev 17
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OPERATIONS AND MAINTENANCE MANUAL

TABLE OF CONTENTS

1. SYSTEM DESCRIPTION ...............................................................................................3

1.1. Components by System .................................................................................................3

1.1.1. BOSS Oil Water Separation System ......................................................................3

1.1.2. Separator BOSS 107 polisher system ....................................................................3

1.1.3. Oil Content (TPH) Monitoring ..............................................................................3

1.1.4. Electrical/Controls ..................................................................................................3

1.2. Process Description........................................................................................................4

1.2.1. Process pump: .........................................................................................................4

1.2.2. Pre-filtration:...........................................................................................................4

1.2.3. Oil-water separation: ..............................................................................................5

1.2.4. TPH or oil content monitor ....................................................................................5

1.2.5. Polisher.....................................................................................................................6

1.2.6. Positive Inlet Pressure ............................................................................................6

1.3. System Specifications.....................................................................................................7 2. OPERATION ....................................................................................................................9

2.1. Initial procedure ............................................................................................................9

2.2. Normal Operation..........................................................................................................9

2.3. Pump Design...................................................................................................................9

2.4. Turbidity or Silt Issues ................................................................................................10

2.5. Alarm and Action Conditions .....................................................................................11

2.6. Expected Results ..........................................................................................................12

2.7. Maintaining and Servicing the OCM.........................................................................12

2.8. Calibration of the OCM ..............................................................................................13

2.9. Special tools ..................................................................................................................13

2.10. Shutdown procedures ..............................................................................................13

2.11. Reprogramming .......................................................................................................14 3. MAINTENANCE ............................................................................................................15

3.1. Maintenance Philosophy .............................................................................................15

3.2. Component Maintenance ............................................................................................15

3.3. Draining the Separator................................................................................................19

3.4. Replacing the Coalescing Media.................................................................................19 4. TROUBLE SHOOTING ...............................................................................................